MechanicalIntermediateHydronics

Differential-Pressure Flow Estimate Calculator

Estimate flow through a fixed differential-pressure device from a known reference flow and pressure drop.

Why it matters: For a fixed device and fluid condition, flow varies approximately with the square root of differential pressure.

User inputs

Enter field measurements

4 inputs
Select I-P or SI units. Numeric entries are converted when the selection changes.
gpm or L/sKnown flow through the same device and fluid condition.
psi or kPaPressure drop corresponding to the reference flow.
psi or kPaMeasured differential pressure across the same device.

Calculated result

Engineering evaluation

Square-root projection requires review
Estimated flow (Q2)150 gpm
Differential-pressure ratio (rΔP)
2.25 ratio
Flow ratio (rQ)
1.5 ratio

Engineering interpretation

For the same fixed device and fluid condition, 9 psi corresponds to an estimated 150 gpm from the entered reference point.

Important limitations

  • This result projects from the reference point. Verify the relationship with manufacturer or calibrated-device data for the same device position, fluid density, and flow regime.

Engineering knowledge center

Understand the calculation—not just the answer

2026-08-07 · Free Library
Governing relationships
rΔP = ΔP2/ΔP1
rQ = √rΔP
Q2 = Q1√(ΔP2/ΔP1)
Current substitution

rΔP = 9/4 = 2.25; Q2 = 100√2.25 = 150 gpm.

Calculation sequence

Step-by-step method

  1. Divide measured differential pressure by the reference differential pressure.
  2. Take the square root of the pressure ratio.
  3. Multiply reference flow by the square-root ratio.

Equation legend

Inputs and calculated quantities

Q1
Reference flow — gpm or L/s
ΔP1
Reference pressure drop — psi or kPa
ΔP2
Measured pressure drop — psi or kPa
Q2
Estimated flow — gpm
rΔP
Differential-pressure ratio — ratio
rQ
Flow ratio — ratio

Engineering calculation disclaimer

These engineering tools are provided for educational, preliminary evaluation, field verification, and commissioning support. Results depend on the accuracy of user-entered information and the assumptions stated for each calculation. Every colored status and comparison is a screening indicator only; project criteria, contract requirements, applicable codes, manufacturer instructions, measurement uncertainty, and authorized engineering judgment govern. The tools do not replace project-specific engineering analysis or the judgment of a licensed professional engineer.

Read the full use and limitation statement